21ic News Cognex has officially announced the launch of a revolutionary, high-precision platform alignment software tool, In-Sight® AlignPlusTM. In-Sight AlignPlus software, combined with the In-Sight Micro vision system, VisionView® operator interface and Mitsubishi motion controller (MCPU), dramatically simplifies the alignment of semiconductors, electronics, FPDs, LCDs, solar panels and other workpieces. Bit installation problem. The solution is compact, low-cost, easy to maintain, accurate to micron levels, increased productivity and easy to set up, calibrate and operate. Compared to traditional alignment software tools, AlignPlus has four advantages:
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1. A simple one-button calibration procedure reduces the time for machine calibration and recalibration from weeks to minutes.
2. The field of view is larger, no pre-alignment process is required, and only one step can be used to improve the output.
3. Micron precision can support the production of reliable, high quality new products.
4. The pre-configured solution simplifies mechanical integration and eliminates the need for specialized custom vision systems.
Bhaskar Banerjee, Manager of the Vision Systems Division, said: "In-Sight AlignPlus provides machinery manufacturers with an accurate and repeatable platform alignment solution that overcomes many of the drawbacks of traditional vision alignment systems. AlignPlus is the most powerful object in the industry. Combined with the feature finder tool, Cognex's patented PatMax® technology and revolutionary vision calibration algorithm (patent pending), it creates micron-level calibration accuracy – something that was not possible with previous vision systems.â€
In-Sight AlignPlus improves processing accuracy and quality by compensating for sources of error such as motion system hysteresis, thermal expansion and vibration. AlignPlus improves the accuracy of each motion by automatically compensating for machine motion characteristics such as gaps and matte points.
There are three versions of In-Sight AlignPlus:
• AlignPlus Lite. The alignment accuracy is 30 μm and no license fee is required.
• AlignPlus Standard Edition. The alignment accuracy is increased to 10 μm, which is suitable for most high-precision alignment processes.
• AlignPlus High Precision (HA). The alignment accuracy is up to 1 μm. AlignPlus High-Precision uses patented vision calibration tools and programs that not only solve the problem of workpiece position, but also correct factors such as lens distortion and camera mounting angle. These factors limit the performance of traditional vision alignment systems.
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